Dec 09

My friend Cherish over at Faraday's Cage is where you put your Schroedinger's Cat sent me an article on solar power approaching the cost of coal (generated electricity). It's a great article and it quotes Ray Kurzweil so I'm automatically a fan. However, I have no doubt in my mind that it WILL hit this price point (~$1/watt), it's just a question of when.

The real thing I want to touch on and get responses to is: What happens when solar energy is cheaper than coal?

Coal is dumb

I think there will be gradual uptake by the large energy companies (most already have dipped a toe in the shallow end for solar power). Even large scale consumers will start to put renewable energy on their balance sheets, assuming it is cheaper. But then what? Business as usual? Am I allowed to keep my lights on all night, even if it is silly to do so? I'm confident that not only will solar be cheaper than coal, but over the long term, it will be MUCH cheaper because you get more lifetime out of a panel or a solar thermal system than you do with a lump of coal. So will prices go down from the power company? I'm not so sure about that one as I'm guessing they'll want to pass their "investment costs" down to the consumers.

Another facet to this idea is whether or not consumers will start to take on the burden of their own energy generation. Will there be a deficit in the north and a surplus in the south? Will there be a grid efficient enough to transfer this energy transcontinentally? Will there ever be a storage mechanism that is feasible for all of the energy we could potentially harvest from the sun (I just heard about this idea and thought it was really cool)? Or is the individual power generation scheme doomed to fail because there is still an energy broker in the middle (the power company) for all those times when the sun isn't shining (and the wind isn't blowing if that becomes a more efficient source of power also).

If power consumption continues to get cheaper and everyone adopts a renewable stance on it, will the environment actually improve? Will there be as much focus on conservation, both in reducing power needed in devices and total consumption per capita (reducing our individual "carbon footprint")? Will the cheap energy of the future fuel the next boom and pull us out of the doldrums of this dumb recession?

So many questions. So so many and we still haven't even found out if we CAN make it cheaper than coal yet (cautiously optimistic here). Renewable energy will be translating to big money for some people over the next ten years and that means lots of conflict. What do you think will happen when/if solar becomes cheaper than coal?

Dec 04

A quick note to share what I heard this morning on NPR and thought is relevant to...well...me really. But you too if you live in Cleveland and are interested in renewable energy.

Frank Jackson, mayor of Cleveland, is in Germany this week, drumming up business to move to the US, specifically Cleveland and most specifically, in renewable energy. This is great news for the region because it could help bring back some manufacturing jobs (especially skilled manufacturing, as required by solar). Aside from more reasonable wages the US can offer  to businesses thanks to the recession we're currently in, Jackson is pushing the research capabilities at Case Western Reserve University and other local schools. He is also citing Cleveland's strong infrastructure that could be critical to moving product within this country by rail, truck or plane. Add to that the cultural amenities of the region and it starts to look like many of the reasons I moved back here. The trip was financed by the Cleveland Foundation, a great local charity that pushes for more development in the region.

So far, I have seen news that IBC Solar is planning to move their US headquarters to Cleveland, after rejecting California and NJ.  However, a deciding factor will be if Ohio pushes for using renewables to provide some portion of power to utility customers, as many other states have started mandating. Remember, simple solar panels are not the only options here; solar concentrators and wind power are on the menu also, with wind being a very likely candidate due to great northern winters reducing the amount of total sunlight and the potential of strong winds on Lake Erie.

While I remain cautiously optimistic about the potential of more renewable energy moving to Cleveland, I think that it is wonderful that Frank Jackson is out pushing for better development of this industry in Cleveland; I hope these efforts will continue here and will be pushed as a national agenda by the new administration. Are you in Cleveland? Interested in renewable energy? Let me know in the comments section or shoot me an email.

Nov 21

So usually I don't like to write about my personal life on here too much, but I had an offer accepted on a house yesterday and I think it's relevant to topics discussed on this site. Yes, I realize that the housing market is down and that it will likely only get worse. And yes, I realize I'm young and a house is a big responsibility. And yes, I know home ownership can be a daunting experience from upkeep to sales to everything else bad that can happen. But there are some great things about houses too, namely tax advantages and being able to do whatever I want with it (within reason). Plus, I feel that every home can take advantage of advances in conservation and renewable technology, even if they are already in good shape and the energy bills are low.

  1. Insulation -- A no brainer, this is a great way to reduce the amount of energy leaving your home. A friend and I were talking about older houses and he made a good point that houses built in the 50s didn't always worry about insulation. It was decently inexpensive to just crank up the heat. Now with gas prices rising (don't worry, this temporary lull won't last), it becomes a necessity to conserve the energy we burn. My friend also mentioned a possible tax break that exists; if not, I would hope the next administration includes something in their renewable energy plan. Remember, conservation is the cheapest method of energy savings right now.
  2. Windows -- One of the most frustrating things in cold weather is walking up to a poorly insulated single pane window; it rattles, it frosts and it let's chilling temperatures through. Windows are one of the best ways to lose heat and waste energy in the winter, especially in the great north. It feels like it literally is sucking the heat from your house. Sure, double pane and triple pane vinyl windows are a good start and will stop 90% of your heat loss. However, A great story on NPR about legacy technology from the 70s tells about how a simple coating can stop heat loss in the winter and block heat from coming in during the summer. The low emissivity (or "low e")coating basically just blocks out infrared radiation from getting through (think of those waves you see rising from blacktop on a hot summer day). Windows were already proficient at blocking convective heat flow (think warm air), but the radiative piece was missing. Look for the low e rating when purchasing your windows and you could see some significant energy savings.
  3. Efficient Devices -- Every time the compressor kicks on for my current refrigerator, I can't help thinking about how much electricity is being wasted to keep my food cool. While it isn't great to throw out the old clunker fridge just to buy a new shiny energy STAR certified fridge, it might be better in the long run to get something that will save energy (even at the cost of greater consumption). If you're really crafty, you can always turn that old fridge into a meat smoker (think ribs), a bookshelf or even a planter. Remember, don't just throw the old fridge in the basement and keep running it for frozen goods. If it's truly an energy vampire, unplug it from the wall and find a different use for it.
  4. DC Power Outlets -- Instead of plugging in cell chargers that are burning power no matter if you are charging something or not, why not have a few lines in your house that are set to a specific voltage, say 6V (most devices are running 3.3V these days). Then when the 6V comes to the wall, you could have a "tuner" based on a buck converter that would dial down that voltage to the one you need. Delivering power from a central source could be controlled remotely, so you could close a relay at the source and no power would be delivered to the converter unless "asked for", and there would be very low losses in the system.
  5. Solar panels -- I wrote last time about GreenField Solar and their new solar concentrator, which is very reasonably priced and could pay itself off in less than ten years if it works as advertised (1500 W output). However, in northern climates, it's often better to get more total exposure by having a larger array of panels collecting the most light possible, even if at lower efficiency. This requires more space of course, but you might be able to get lower cost panels if they are older and assumed to be less efficient. A friend and and I are talking about trying this in the backyard (which is sizable) and doing some measurements on the power we could harvest even in the Cleveland winters. The eventual goal would be enough to power a shed or outhouse for a small music studio, but that will take some work. Wind might be a better candidate, but that would require more infrastructure (AC-DC conversion) and the turbines are still quite expensive (if not beautiful and artistic in some cases).
  6. Do an energy audit -- Sometimes the places where you waste the most energy are the least expected. Have an electric water heater? You might be paying out the nose for your showers and washing dishes. Air conditioning unit more than 10 years old? Maybe that's pulling hardest at your electricity usage. Do you own a programmable thermostat (the kind that shut off heat when you're not usually home or asleep)? This simple device will save you hundreds in electricity and natural gas savings. Energy audits are usually offered for free by your energy companies. Look them up and take advantage.

So part of me is terrified at the prospect of owning a home but the other part is pretty excited about what I can do with it. I think using it as an example for simple home fixes and ways that analog electronics projects can help to save money and carbon emissions will be good for my conscience and for this site. If you have any ideas on home projects, please leave them or a link to them in the comments.

Nov 18

I've been writing a lot more lately about renewable energy than I have analog electronics, but I think with good reason. There has been added interest on the part of many because of Barack Obama's election to the presidency and his promise to invest $15 billion per year for 10 years in order to create 5 million new "green collar" jobs. But where and how do we separate the promises and the politician from the reality? How do we know that renewable energy will help pull America out of our economic recession? And most importantly, once we are confident that this idea of a green economy could work, how do we know where to put our money and invest?

I think the most important thing to point out is that there are going to be a LOT of bad investments out there. My last entry about EEStor is a good example; a company that could potentially be doing great things, but more likely will look for lots of investments and then not deliver on their promises. Like any other engineering activity, renewable energy is an iterative process. On average, the solar technologies in 2 years will be better than the technologies we see today (especially because of the higher interest in renewables and the notion that eventually oil prices will return to extremely high prices). Further, there will be other companies "green washing" (basically talking the talk of being an energy friendly company, but not walking the walk). If you decide to invest in solar, wind, geothermal, etc, you should realize that beyond the usual risk of investing, there are risks associated with unknown, unproven technologies. Prices on renewable companies haven't gone through the roof yet, but human nature tells us that there will be an overzealous buying of stocks at some point. Let's look at what we should do when investing so we avoid any unnecessary losses:

  1. Are they forthcoming with details? -- Companies like EEStor might try to be secretive because they have a breakthrough technology, but there are limits on how much a company should really withhold information. Mostly it comes down to whether or not you want to roll the dice on a company that keeps you in the dark. I would much rather see a proven technology (heck, a prototype would be nice) and then make my decision based on that. You might not get the 1000% returns that people expect (perhaps they're nostalgic for the dot com days?), but you will go into an investment with facts you can hold companies to when things get tough.
  2. Do you understand everything about what they are doing? -- This is important for two reasons. First, it is important because you should not invest in what you don't understand. If you don't get how a solar cell works, don't get how it could benefit society and are only sure that it will somehow produce power, then it is not a good idea to dive headfirst into investing in that company.  Second, some of the best investing ideas are the simplest ideas; if you cannot explain to someone in 1 sentence what the company does, it is probably too complex to form a productive, sustainable company (a generalization, of course). Examples of this might be Apple ("They sell computers and music players"). Of course the internals of their products are more complex, but the products are simple to describe and sell. If you have a company that is producing a chemical that is required in the fabrication of GeAs solar cells for the 3rd implantation process...yeah, might not be such a great buy at first glance.
  3. Have they brought in good management? -- The best ideas in the world are worthless if you can't sell them. It's not greedy; it's business. Sure, the truly great ideas will always rise to the top (eventually), but since we're talking about investing here, we need to concentrate on ideas that are likely to get to market quickly and ones that will be successful for the long term. Good management will include a proven track record at start ups (there are very specific skill sets) and some experience in the industry. Note that these people can sometimes be the founders, but unless the creators of the new idea or technology have significant soft skills, don't expect it.
  4. Are they digging for the gold, selling the gold or selling the shovels? -- This was always an analogy and investing idea that I liked: the ones who made the most in the California gold rush were not the ones digging the gold, but instead those selling shovels.  To give an example for each, the diggers here would be the solar companies (cell manufacturers), the sellers of the gold would be the energy companies and the sellers of shovels would be fabrication equipment manufacturers. The best case scenario is when you find a great company supplying the shovel with little competition. If the "shovel-maker" can continually sell their product to each new technology that pops up, then they will be well positioned to outperform the rest of the market.
  5. Do they have a simple product that can be produced quickly and efficiently? -- Really, I'm thinking about GreenField Solar Corp, which I recently read about in the Cleveland Plain Dealer. They have a simple solar concentrator that can mostly be built from off the shelf components. However, the best part of their implementation is that they would license and franchise the production facilities (making the start-up cost lower for the actual company) and they would only retain sales ownership of their proprietary software, control systems and solar cells (a very specific type). It is reminiscent of the lean manufacturing idea that Solar Automation eschews and Henry Ford pioneered. If you have TONS of money you want to invest, you could always try to start a solar factory.

For my part, I am staying put on renewable energy stocks for now. In reality, it's always a very difficult climate when you try to guess what technology will come out on top. It happened with the biotech stocks in the early- to mid-2000s, it happened in the dot-com era (post-bust), it happened in the 90s with the PC and chip makers, it happened in the 80s with banks and so on back through time. If you are reading this post, you likely either found my site through searching or you were linked here; in either case, if you are not sure about renewable energy stocks, stick with what you know and continue to monitor the industry. Then when you see a disruptive technology that you think WILL revolutionize the industry, maybe buy a few shares to help support the company. However, do not expect to make money for a few years and continually research your target company. If you are REALLY looking to invest in your favorite solar or wind company, go buy a solar array or turbine and try powering your home. You will help the company and yourself.

If you have any questions about investing in renewables or if you have any favorites you would like to let others know about, please leave them in the comments.

Nov 11

I used to read Popular Science religiously. Those great stories about the new technologies were so exciting, sometimes I had trouble sitting still. And the best part was turning to the back where you could buy some DIY kit! I remember there were "lightsabers" and "hovercrafts" and flying vehicles, all available in kit form. I have since stopped reading Popular Science, but I could very easily imagine some of those ads on the back. One might just happen to read "Batteries no longer necessary. Ultra-capacitor is the wave of the future! Cheap energy for all!". Of course, these are in fact the headlines for an Austin based company EEStor.

So I'm going to say it. I don't think EEStor will deliver on the hype surrounding them. Even the more recent endorsements from third party auditors, a deal with Lockheed Martin and their ongoing partnership with ZENN motors does not make me think they can produce an award winning product any more than other companies out there could. Part of me thinks there are signs that prove this (explained below) but the other part of me is secretly hoping this is one of those situations where I say something will never happen and then it immediately does. This could be called "self-reverse-psychology" or "deluding myself" or even just "being wrong", but who cares? I just don't see it in the cards for EEStor and I'm not the only one.

Oh sorry. I forget sometimes that the only people who fall into reading my blog are my lovely friends and hopefully a few casual browsers. EEStor is a company that claims they have and are continuing to develop an "ultra-capacitor" capable of producing capacitors with extremely high capacitance, thanks to a new dielectric material, barium titanate. But real quick, let's look at capacitors in general for anyone who might not have the whole picture. (Maybe skip down the page if you know how capacitors work).

The simplest capacitor possible is two flat plates of metal, connected to a DC electricity source:

When you turn on the source, charge flows to either side of the plate, but cannot pass through. In this case it cannot pass through because of the air in between the plates; here, the air is the dielectric.

Ok, so now there is charge stored on either side of the plates...but what good does that do? Well, there are myriad uses for the capacitor in the world of science and otherwise; but in the most basic definition, a capacitor exists to store energy. Furthermore, the higher the capacitance of a capacitor, the more energy it can store. So how do we get that capacitance to be higher? Let's look at the equation (real quick, I promise and then no more equations).

C = \frac{\varepsilon{}A}{d}

Here C is capacitance, A is the area of the plates, d is the distance between the plates, and ε is something called the permittivity of the dielectric. So to make C bigger, we either need to make A or ε much bigger or d much smaller. At first I thought EEStor was trying to only find a better dielectric (with a higher value for "ε"), which would look like this:

This shows that the charges being closer together, but in reality, it's that the material between the plates allows the electric field to permeate through to the other side better than air. This approach of having a better dielectric is actually closer to an electrolytic type capacitor.

However, EEStor is trying to make a better ultra-capacitor. So back to the formula (last time). Ultra-capacitors try to change everything in the formula. To maintain overall size of capacitors, the area of the plates ("A") is changed by adding material with higher surface area (Wikipedia lists a possible material as activated charcoal). This gives the charges on each plate more places to rest. Next, the distance between the plates ("d") is reduced to be as small as possible, down to the nanometer range. This is where most ultra-capacitor manufacturers stop. They use an ultra-thin dielectric layer with a standard permittivity ("ε") and then surround the capacitor in electrolytic fluid. This limits the overall capacitance and the material properties of the current dielectric also limits the amount of voltage (potential energy), usually to around 3V (rather there is a trade off between voltage rating and capacitance).

EEStor is trying to change all of this by using a dielectric with a much higher value. They use barium titanate, which in a powder form has a very high dielectric constant and very high tolerance to voltage. They claim to compress the material to a pure form in a very thin layer (up to 99.9994% purity, they claim), which should maintain that high dielectric constant; however, this is up for contention. If they do manage to purify the material, they will be able to put a much higher voltage across the dielectric without fear of material breakdown, which they claim is main benefit of using barium titanate. Additionally, they use many different layers of the dielectric and other plates in order to create a higher capacitance. Why, you ask? Because the work (Energy * charge) a capacitor is capable of producing is equal to

That means if you are capable of increasing the voltage rating of a capacitor (how much it can handle before the dielectric breaks down or blows up), the work goes up in a square relation to that higher voltage (doubling the voltage yields 4 times the work). You can have a much higher energy density in the device, making the operation appear to be closer to that of a battery.

Alright, so we're finally at the point where I explain why I think that EEStor won't deliver on their promises. First, let's look at what they have promised:

  1. A working prototype by the end of 2008. A fully implemented device in a ZENN vehicle by the end of 2009.
  2. A Capacibattery at half the cost per kilowatt-hour and one-tenth the weight of lead-acid batteries.
  3. A selling price to start at $3,200 and fall to $2,100 in high-volume production.
  4. Weighs 400 pounds and delivers 52 kilowatt-hours.
  5. The batteries fully charge in minutes as opposed to hours.

Yikes. Those are some pretty lofty goals. I'd say the most unbelievable of these is the first one (followed closely by the third). Since they haven't shown the slightest sign of publicity, there really is not much to go off of. In fact, as a business model, EEStor has mystique as it's main asset. They could go public with no product and have people bid up the stock price towards the sky with absolutely no product behind the curtain. In fact, the only people who have really stuck their head out to talk about this product is the CEO of ZENN motors, Ian Clifford. And why not? Even if the EEStor product (called the EESU) is a flop, ZENN motors can play the martyr and get the free publicity. But that's all business. What about the technical stuff? Let's look at some safety/efficiency/production concerns that could prevent them from making a product that can be mass produced at (relatively) low prices:

  1. ESR
    • ESR stands for "Equivalent Series Resistance". It is caused by imperfections in both the dielectric and the material that connects the capacitor to the rest of the world. The ESR is how much the imperfections impede the current flow, as the current works to align internal bonds (in both the capacitor and the connecting material). Normally, ESR will not have any effect at DC because it is assumed that there is no charging time. However, charging a battery or capacitor is more like an AC signal (albeit only half of a cycle), and the faster someone tries to charge it (in EEStor's case, quite fast) the higher resistance will be. This will translate to heat in the capacitor and wasted energy. With the high currents being pushed through the capacitor at high rates, this becomes a safety concern first and an efficiency concern second.
  2. High Voltage
    • This is really the key to the EEStor device. If they are ever planning to have a super fast charge, it will require higher voltages, likely on the order of kV. However, the high voltages have the obvious safety concerns (ZAP!) and the not-so-obvious concerns such as skin effects. Manufacturing a safe product that will pass automotive standards will be a difficult test. Consistently turning out a reasonably priced product that will safely deliver those same voltages will be even more difficult.
  3. Piezoelectric Effect
    • Piezoelectric effect occurs when the crystal structure of a substance is stressed and then releases charge. The best piezos release charge all in the same direction based on their crystal structure. What happens when this box gets compressed, via a car crash? Will all of the charge be released at once? Will a fender bender turn into a ZENN car sponsored fricassee? (on a related, but unimportant note: If we go to all electric cars, what will happen in car chases in the future and they want to blow up the other car? Even though it doesn't actually work, what will they shoot if there's no gas tank? :-) )
  4. Material/Production Costs
    • The product we have heard about so far, with extreme purity, will require a cleanroom-like setting, a foundry-like setting, or both (comparing it to what I know about fabs). In any of these scenarios, the cost of operation far exceeds what most venture capital firms are willing and capable of supplying in terms of cash. Unless they are quickly bought by a large scale producer of batteries or similar technologies, they would not have the working capital necessary to bring their production facility to a point where they are making enough units to create economies of scale (lowering the overall cost by averaging large fixed cost over all products produced).
  5. Manufacturing issues/Large scale manufacturing
    • Aside from the material cost and the operations cost, let's look at the obvious: making one of these units seems to be hard.  I understand that they are developing processes to create these products, but the precision required for a consistent quality product could be so cost sensitive that they will drive the final part cost way past the projected $3200 price tag.
  6. Leakage
    • Leakage would likely not be a barrier to production, but it would probably hurt them in their ability to deliver a product with the longevity needed to power cars. If the voltage across a capacibattery is supposed to be 1kV or higher, even with the best available insulators, there will be some amount of leakage (everything allows it). If the car was required to be plugged in while in a parking lot it would not be as big of an issue, but I don't believe this is the model they are going for; they seem to want to deliver a standalone piece of equipment.
    • Another way "leakage" can happen is across the dielectric. As capacitors age, the stress on the dielectric barrier eventually starts to break down and let electrons through. If EEstor does not properly monitor for DC leakage, there could eventually be catastrophic failure of the capacitor, as more and more current moves through the dielectric; this would heat up the device to unsafe temperatures and eventually cause a meltdown or explosion (exciting, but unsafe).
  7. Efficiencies
    • Let's say you have a "fueling station" that is actually capable of charging a ZENN car in minutes (as opposed to hours); it would likely require voltages on the order of kV as opposed to 10s or 100s of volts and currents that are on the order of amps. Let's say for our example that we are trying to transfer 10 kW (10A * 1000V) . Even at 95% efficiency of power transfer (a very optimistic estimation), that means we would be wasting at least 500W everytime that we go to charge our capacicars.
  8. Infrastructure
    • While my friend Nate would love to point out that the energy density of these devices still won't approach that of gasoline or ethanol, they are proposing a product that comes closer than any others have yet. However, to achieve their miraculously fast charge times and high capacity capacitors, the product will require a charging station as mentioned above that is capable of deliving a high voltage payload to the battery (hopefully at a high efficiency). This means we'll either need to convert gas stations into power stations or create huge step up transformers for the home. Remember, US line voltages coming into a house are 120V out of your wall socket. That will take some expensive equipment to safely regulate those voltages and convert to DC (another potential efficiency problem). The costs associated with implementing such a system (either commercially or in the home) could seriously hinder any chance of public acceptance.

So for the final piece of this ultra-capacitor manifesto, let's look at the possible scenarios we might eventually encounter with EEStor. Aside from the skeptics, there are a good deal of people who are hopeful this company will succeed and fully expect it to; this outcome is possible, but the extent to which EEStor delivers will be up for anyone's guess. As such, I've included a complementary predicition of the chance each will happen (in percentage):

  1. They deliver a "product" but it is only a fraction of the promised delivery-Perhaps they have an overzealous marketing person.
    • Chance of happening: 40%
  2. They deliver a product but price it so high, there is no way to employ it in any commercial application for the next 5 years-Lockheed still might buy it. Lockheed's interest is what got everyone so excited again back in May...but it doesn't mean this product will be delivered or that it's even possible.
    • Chance of happening: 55%
  3. They deliver on all of their specifications and price targets
    • Chance of happening: 5%

So go ahead EEStor, prove me wrong. I don't want to seem like those people that said man would never fly or that there would be no need for more than 5 computers, I just wanted to write an article pointing out the difficulties that EEStor is likely to encounter and hopefully have already overcome. So EEstor, if you're sending out samples and need a tester, I would be happy to play with one of your toys. And if you (the reader) think I missed any crucial points about ultra-capacitors or EEstor, please let me know in the comments.